• robotic machines for die-cast aluminum
  • robotic machines for die-cast aluminum
  • robotic machines for die-cast aluminum
  • robotic machines for die-cast aluminum

AFC
Robotic machines for the die-cast aluminum foundry

We design, manufacture, and deliver tested robotic solutions for cutting and deburring die-cast aluminum parts.

Stand-alone
Robotic machines for die-cast aluminum

At the wrist
max 50 kg

Piece weight
max 25 kg

Max piece size
Ø 42mm x h 200mm

CONTACT US NOW

Trebi’s Stand-Alone Flexible Automatic Machine (AFC) is the flagship robotic solution, designed to revolutionize the post-casting phase of die-cast aluminum.

This high-performance cell is specifically engineered to handle all finishing operations with speed and millimetric precision, ensuring flawless results on components of any shape and complexity.

The AFCs come in various dimensional configurations: from versions optimized for small and medium parts to dedicated solutions for very large castings, as well as a highly versatile model capable of handling a wide production range.

Precision is ensured by an extremely robust integral base, which eliminates vibrations and flexing, guaranteeing absolute repeatability on every single piece.

Intelligent flexibility is the core of the system: equipped with a turret for multiple tools, independent grinding units, and advanced cutting units.

The AFC robotic machines for the die-cast aluminum foundry can effectively remove risers, casting channels, and surface imperfections, dynamically adapting to specific processing needs.

robotic machines for die-cast aluminum

  • Anthropomorphic robot
  • Grinding/sanding unit
  • Cutting unit
  • Turret for 4 pneumatic tools, manufactured in-house
  • Loading/unloading system with conveyor belts
  • ERG- Easy Robot Guide Vision system
  • Integral base and protective cabin

robotic machines for die-cast aluminum

  • Maximum piece weight: 25 kg
  • Maximum piece dimensions: Ø 450 x h 200 mm

robotic machines for die-cast aluminum

The architecture of the AFC robotic machines for the die-cast aluminum foundry ensures maximum operational autonomy: our integrated vision system allows for piece loading without dedicated fixtures, reducing production changeover costs and times to zero to perfectly integrate into the rhythms of modern foundries. Additionally, complete automation elevates quality and safety standards, minimizing human intervention and ensuring a consistent and controlled finish over time.
Invest in efficiency: obtain fully finished pieces ready for the next phase directly from our robotic cell.
The main advantages can be summarized as follows:

  • High and consistent production quality
  • Extremely versatile
  • Extremely flexible
  • Highly reliable
  • Fully finished pieces
  • The widest range of deburring tools
  • Reduced retooling costs
  • Fully programmable machine
  • Designed for maximum safety

Scroll down

stand-alone machines

At the wrist
max 50 kg

Piece weight
max 25 kg

Max piece size
Ø 450mm x h 200mm

VIEW THE DATA SHEET

press edge
max 2000 t.

At the wrist
max 50 kg

Piece weight
max 30 kg

Max piece size
Ø 600mm x h 350mm

VIEW THE DATA SHEET

press edge
max 2000 -4000 t.

At the wrist
max 205 kg

Piece weight
max 100 kg

Max piece size
Ø 800mm x h 800mm

VIEW THE DATA SHEET

Shear
Breaker 2.0

Force 48kN
(4.8 t)

Max cutting capacity
240 mm

Weight
10 kg

VIEW THE DATA SHEET

Frequently Asked Questions

The cycle time depends on the complexity of the piece. For a medium-sized casing with standard deburring, we aim for an average cycle time of 80 seconds.

Yes. The robotic machines for die-cast aluminum, with the flexibility of the robotic wrist and the turret, allow the use of dedicated tools for the most complex areas.

The robotic machines for die-cast aluminum are designed to be connected to an extraction system. Optionally, we can design and offer it as part of the machine.

The robotic machines for die-cast aluminum can be equipped with control systems to check for defects in the pieces.

The robotic machines for die-cast aluminum are built on an extremely rigid integral base.

Furthermore, our design includes a cutting and deburring unit specifically designed to minimize vibrations and ensure superior cutting and milling quality.

The machine supports standard Industry 4.0 interfacing through protocols such as OPC UA.

All operational data (cycle times, OEE, scraps) can be sent to your MES/ERP for real-time production monitoring.

Integrability is just one of the aspects capable of generating savings. Try our simulator.

Trebi’s robotic machines for die-cast aluminum can virtually store an unlimited number of programs.

Machine setup takes only a few minutes. The robot’s tools and grippers have quick couplings.

The ERG system equipping Trebi’s robotic machines for die-cast aluminum uses advanced pattern matching algorithms that are robust against slight variations in surface texture and color (e.g., oxide patina or release agent).

The main components subject to wear are the cutting and deburring tools and the spindle bearings. The operational life of the spindle is estimated at over 20,000 working hours, while that of the tools depends on the material and usage, but we can provide specific data based on your sample pieces by visiting our contact page.