AFC
Robotic machines for the die-cast aluminum foundry
We design, manufacture, and deliver tested robotic solutions for cutting and deburring aluminum die-cast parts to be installed directly at the press side.
Press-side line
max 2000 – 4000t.
At the wrist
max 205 kg
Piece weight
max 100 kg
Max piece size
Ø 800mm x h 800mm
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stand-alone machines
At the wrist
max 50 kg
Piece weight
max 25 kg
Max piece size
Ø 450mm x h 200mm
press edge
max 2000 t.
At the wrist
max 50 kg
Piece weight
max 30 kg
Max piece size
Ø 600mm x h 350mm
press edge
max 2000 -4000 t.
At the wrist
max 205 kg
Piece weight
max 100 kg
Max piece size
Ø 800mm x h 800mm
Shear
Breaker 2.0
Force 48kN
(4.8 t)
Max cutting capacity
240 mm
Weight
10 kg
Frequently Asked Questions
Precision is ensured by a robot with an adequate wrist capacity (well above the maximum piece weight) operating with safety margins. Additionally, the two-position rotary table and fixed tools are mounted on a robust integral base, eliminating mechanical flexing. Trebi’s Aluminum Press Robotic Machines: designed for precision.
The band unit is essential for cutting large gates and risers and for complex geometries not manageable by the disc. Our internal design ensures optimal and constant blade tension and higher cutting speed on massive sections, reducing tool wear. Trebi’s Aluminum Press Robotic Machines: only advantages for our Clients. Try the simulator.
The compensation system is a floating mechanism that allows the tool (e.g., a file) to follow the piece’s profile with constant force, compensating for any dimensional variations that inevitably occur on larger castings. This ensures a uniform finish and reduces the need for manual rework. Trebi’s Aluminum Press Robotic Machines: made with innovative solutions.
Despite its power, the system is designed to be compact. Exact dimensions vary based on the layout, but the structure is developed to occupy minimal floor space, often positioned along the press axis. We will provide a specific 3D layout for your cell to ensure maximum spatial efficiency. Aluminum Press Robotic Machines: designed to be compact. Contact us for information, without obligation.
The machine is equipped with an isolated safety cabin and a dedicated riser evacuator. Chips are internally conveyed away from the press, and upon request, we can integrate a high-capacity suction and filtration system to keep the environment clean and protected. Trebi’s Aluminum Press Robotic Machines: designed for perfect integration.
The internal design is optimized for quick maintenance. The band unit is accessible through safety doors, and the blade change procedure is simplified to the maximum, reducing machine downtime to a few minutes, without the need to disassemble external components.
Robotic programming is flexible. Generally, the machine can always be reprogrammed for different pieces.
No. Thanks to the centralized control system, once set, the “recipe” (robotic program, cutting parameters, processing sequence) is stored indefinitely. To resume production, simply select the piece code from the HMI; no re-teaching of the robot is necessary.
The machine is built as modular blocks. Standard transport time in Europe is about 1-2 days, depending on the destination. As for installation and testing, the phase typically requires a week. This includes positioning, interconnection with the existing system, and the final training session for your operators. Trebi’s press-side robotic machines install and integrate quickly.
